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PumaCRETE 300 & 400 Series

Urethane Cement Flooring

Seamless, heavy-duty urethane cement flooring engineered for the world's toughest industrial environments. PumaCRETE® urethane concrete flooring systems deliver thermal shock resistance, chemical resistance, and decades of service life — installed by a nationwide network of factory-certified applicators.

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Overview

What is Urethane Cement Flooring?

Urethane cement flooring — also known as cementitious urethane flooring, polyurethane concrete flooring, or simply urethane mortar flooring — is a three-component industrial floor system made from urethane resin, hardener, and a graded aggregate blend of portland cement, silica, and stone. When combined, it produces a seamless, impervious urethane concrete mortar that is trowel- or screed-applied at 1/4″ to 1/2″ thickness.

Unlike thin-film epoxy floor coatings, PumaCRETE urethane cement flooring is a true monolithic system — one continuous material from the surface down to the concrete substrate. The result is an industrial urethane flooring system that handles harsh traffic loading, scraping, impact, hot washdowns, organic acids, and extreme thermal cycling that would destroy conventional epoxy floor coatings.

Modern manufacturing plants, food processors, warehouses, breweries, pharmaceutical facilities, and chemical-resistant industrial environments have settled on urethane concrete mortar as the go-to choice for durability, performance, and long-term return on investment. PumaCRETE® is the proven, U.S.-manufactured urethane cement flooring system that delivers all of it.

01 — Durability

Heavy-Duty Performance

Maximum durability for abusive environments. Withstands forklift traffic, dropped tools, scraping, and impact across factory floors, warehouse floors, loading dock floors, and manufacturing floors.

02 — Thermal Shock

−50°F to +250°F Service

Handles hot washdowns, steam cleaning, oven heat, blast freezers, and thermal cycling without delamination — a defining advantage of urethane concrete flooring over standard epoxy floor systems.

03 — Chemical Resistance

Acid & Solvent Resistant

Excellent resistance to organic acids, alkalis, solvents, and CIP cleaning chemicals. Customizable formulations for the most aggressive chemical-resistant flooring applications.

04 — Moisture Tolerant

Installs Over Damp Concrete

Water-based system bonds to damp, cool concrete substrates. Installs at temperatures as low as 34°F — solving moisture problems that prevent epoxy floor coating installation.

05 — Safety

Permanent Slip Resistance

Built-in non-slip texture won't wear off like sacrificial grit. USDA/FDA compliant, antimicrobial options available for hygienic and food-grade polyurethane flooring environments.

06 — Fast Return to Service

12–24 Hour Cure

One-pass application restores worn concrete floors in as little as one day. Light traffic in 12 hours at 70°F. Low-VOC, low-odor — won't shut down adjacent operations.

Product Specifications

PumaCRETE Urethane Cement Flooring Systems

PumaCRETE manufactures a complete line of urethane cement and urethane concrete flooring systems — from light-duty self-leveling slurries to heavy-duty hand-troweled urethane mortars. Every system is a seamless urethane flooring system built around the same core cementitious urethane chemistry.

PumaCRETE 300 Series — Urethane Concrete Slurry

Self-leveling cementitious urethane systems applied at 1/16″ to 1/4″ thickness with a serrated squeegee. Customized to your application with a tough urethane cement base coat and a polymeric top coat or lock coat. The 300 series delivers all-around durability for most heavy-duty industrial traffic conditions, with increased hiding power for concrete surface defects found in renovation projects.

300 Series at a Glance
Thickness1/16″ to 1/4″
ApplicationSerrated squeegee + cam/pin rake
FinishSatin to semi-gloss
Traffic ClassHeavy-duty industrial / forklift
Best ForManufacturing, packaging, food/beverage

PumaCRETE 400 Series — Urethane Mortar Flooring

Extra heavy-duty hand-troweled urethane mortar — also referred to as a urethane cement screed. Applied at 1/4″ to 1/2″ thickness in a true one-pass application, the 400 series was developed for the ultimate durability in punishing environments. It restores badly worn concrete surfaces in a single day and handles heavy wheeled traffic in as little as 12 hours.

400 Series at a Glance
Thickness1/4″ to 1/2″
ApplicationConcrete finishing trowel / screed box (one-pass)
FinishMatte/flat (waxable for high gloss)
Traffic ClassMost abusive — drop, drag, drop again
Best ForUSPS workrooms, breweries, meat & poultry, chemical plants

Technical Properties

PumaCRETE Urethane Cement — Performance
Service Temperature−50°F to +250°F (−45°C to +121°C)
Minimum Install Temperature34°F
Initial Cure12–24 hours @ 70°F
Compressive Strength> 9,000 psi
Tensile Strength> 1,500 psi
Flexural Strength> 3,000 psi
Bond StrengthExceeds substrate (concrete fails first)
VOC ContentLow / virtually none
USDA / FDAApproved for food contact areas
Slip ResistanceCustomizable texture; permanent
Thermal CoefficientMatched to concrete (no delamination)

Common Industrial Applications

PumaCRETE urethane cement flooring is specified across the most demanding industrial sectors:

  • Food & beverage processing floors (USDA approved)
  • Brewery, distillery, dairy, and meat processing
  • Pharmaceutical and biotech manufacturing
  • Cleanroom and clean room flooring environments
  • Chemical-resistant flooring for plants and labs
  • Warehouse flooring and loading dock floors
  • Cold storage, freezer, and blast freezer floors
  • USPS workroom flooring and government facilities
  • Forklift flooring and high-impact factory floors
Industries Served

Where Urethane Cement Flooring Outperforms

For 30+ years, PumaCRETE urethane concrete flooring has been installed across every industrial sector where standard epoxy floor coatings, epoxy mortar flooring, or polished concrete simply can't survive.

Food & Beverage

USDA-approved seamless flooring for processing, packaging, washdown, and cold rooms.

Breweries & Distilleries

Resistant to organic acids, sugars, hot wort spills, and aggressive caustic CIP cycles.

Meat & Poultry

Handles blood, fats, animal acids, hot washdowns, and slip-resistant safety needs.

Pharmaceutical

Hygienic, antimicrobial, and GMP-ready urethane flooring for cleanroom environments.

Warehouse & Distribution

Heavy-duty warehouse flooring solutions for forklift, pallet, and loading dock traffic.

Manufacturing Plants

Manufacturing floor coating for automotive, aerospace, electronics, and general industry.

Chemical Processing

Chemical-resistant flooring engineered for acid resistance, solvent resistance, and spill containment.

Cold Storage & Freezers

Performs through thermal cycling in coolers, blast freezers, and refrigerated warehouses.

USPS & Government

The original PumaCRETE 401-ECO specification — proven across U.S. postal workrooms.

Comparison

Urethane Cement vs. Epoxy vs. Ucrete

When specifiers and facility managers evaluate industrial flooring systems, three categories dominate the conversation: epoxy floor coatings, urethane cement flooring (cementitious urethane), and Ucrete-brand systems. Here's how PumaCRETE urethane concrete flooring compares — and why it's a proven Ucrete alternative.

Feature PumaCRETE Urethane Cement Standard Epoxy Floor Ucrete / Cementitious Urethane
Thickness 1/4″–1/2″ 12–60 mils (.012–.060″) 1/4″–3/8″
Thermal shock resistance Excellent (−50°F to +250°F) Limited Excellent
Moisture-tolerant install Yes (water-based) No (requires dry slab) Yes
USDA / FDA approved Yes Some systems Yes
Organic acid resistance Excellent Poor Excellent
Install temperature minimum 34°F ~50°F ~50°F
Return-to-service 12–24 hours 24–72 hours 24–48 hours
Manufactured in USA Yes Varies Varies (often imported)
Nationwide certified installer network Yes Varies Limited

Disclaimer: Ucrete® is a registered trademark of Sika/BASF. PumaCRETE is not affiliated with Ucrete. Material characteristics referenced for cementitious urethane are based on published industry data; PumaCRETE systems are independently formulated and tested to meet or exceed those performance values.

Installation Process

How PumaCRETE Urethane Cement Flooring Is Installed

PumaCRETE provides a turnkey, single-source solution: consultation and specification, surface preparation, materials, installation, and QA checklists — all delivered through our nationwide network of factory-certified urethane flooring contractors and applicators.

1. Site Assessment & Specification

Our team evaluates your concrete substrate, traffic conditions, chemical exposure, thermal cycling requirements, and aesthetic goals. We then specify the optimal PumaCRETE urethane flooring system — 300 series slurry, 400 series mortar, or a hybrid epoxy and polyurethane flooring system.

Schedule a Site Visit →

2. Surface Preparation

Diamond grinding or shotblasting to achieve CSP 3–5 profile. Crack repair, joint treatment, and slope-to-drain corrections as needed. Our applicators have invested in dust-minimization equipment to keep adjacent operations running.

3. Application

One-pass screed or trowel application. The three-component urethane mortar (resin, curing agent, aggregate) is mixed on-site and placed quickly — no joints, no seams, no cold transitions.

4. Finishing

Texture is built in — never broadcast over the top as sacrificial grit. Optional polymeric top coat or polyaspartic lock coat for color, gloss, and easier cleaning. Integral cove base available for hygienic wall-to-floor transitions in food, brewery, and pharmaceutical environments.

5. Cure & Return to Service

Light foot traffic in as little as 8–12 hours. Full chemical and forklift traffic in 24–72 hours depending on temperature. Most installations are completed over a weekend or shutdown.

6. Warranty & Maintenance

PumaCRETE-installed floors are backed by a manufacturer + installer warranty. We provide written cleaning and maintenance protocols and on-site training for your sanitation crew.

INSTALLATION

With a nationwide network of installers, PumaCRETE® has provides a tradition of quality. Our factory-trained installation crews can provide turn-key installation and localized service. In many cases, we can train your personnel or local contractor, with on site training available.

Worker coating an industrial epoxy floor surface

TRAINING

PumaCRETE® can provide on site trainers, along with detailed installation instructions and videos, specialty tools, and surface prep guidelines for new installers or DIY installation.  See our installation page for our application resources.

Click here for more information about TRAINING

 

Frequently Asked Questions

Urethane Cement Flooring FAQ

What is urethane cement flooring?

Urethane cement flooring — also called cementitious urethane, polyurethane concrete, or urethane mortar flooring — is a three-component industrial floor system made from urethane resin, hardener, and graded aggregate. Combined, it creates a seamless urethane concrete mortar trowel- or screed-applied at 1/4″ to 1/2″ thickness, producing a durable, chemical-resistant, thermal-shock-tolerant floor for the most demanding industrial environments.

How is urethane cement flooring different from epoxy?

Urethane cement flooring is significantly thicker than standard epoxy floor coatings (1/4″–1/2″ vs. 12–60 mils), tolerates moisture during installation, handles extreme thermal shock from −50°F to +250°F, resists organic acids that destroy epoxy, and bonds to damp concrete. Epoxy floor coatings remain a great choice for dry, light- to medium-duty environments — but for wet, hot, cold, or chemically aggressive industrial floors, urethane concrete mortar is the engineered answer.

Is PumaCRETE a Ucrete alternative?

Yes. PumaCRETE is a U.S.-manufactured urethane cement flooring system that meets or exceeds the performance characteristics of Ucrete-brand cementitious urethane, including thermal shock resistance, chemical resistance, USDA compliance, and durability. PumaCRETE is installed by a nationwide network of certified applicators with localized service and faster lead times than imported alternatives. Note: PumaCRETE Corp. does not manufacture or install Ucrete-brand products.

What thickness of urethane cement flooring should I specify?

Standard specification is 1/4″ for most industrial applications. Specify 3/8″ for areas with severe thermal shock — hot washdown zones, oven approaches, fryer areas, or liquid nitrogen environments. 1/2″ is specified for the most aggressive impact, scraping, and abuse — heavy industrial floors, USPS workrooms, and forklift flooring with steel-wheeled traffic.

Can urethane cement flooring be installed in cold or damp conditions?

Yes. PumaCRETE urethane cement is a water-based polyurethane concrete system that installs at temperatures as low as 34°F and tolerates damp concrete substrates that would prevent epoxy floor coating installation. For sub-freezing operations such as blast freezers, we use temperature staging or recommend specialty MMA systems.

What does urethane cement flooring cost?

Installed costs for PumaCRETE urethane cement flooring typically range from $8–$15 per square foot depending on thickness, surface preparation requirements, coving, drain work, and geographic location. Costs are higher than thin-film epoxy floor coatings but pay back through 15–25+ year service life with minimal maintenance. Contact us for a project-specific quote.

How long does urethane cement flooring last?

Properly installed PumaCRETE urethane cement floors routinely last 15–25 years or more in heavy industrial service. Many installations from the 1990s and early 2000s are still in service today across food processing plants, USPS facilities, and manufacturing floors. Service life is dramatically longer than standard epoxy floor systems, which typically require recoating every 3–7 years in comparable conditions.

Is urethane cement flooring slip-resistant?

Yes. Slip resistance is engineered into the urethane mortar texture itself — not broadcast on top as sacrificial grit that wears off. Texture can be customized from smooth (for cleanrooms) to heavily textured (for wet processing or sloped surfaces), and the anti-slip profile is permanent through the full depth of the floor.

Can I install urethane cement over existing tile, quarry tile, or epoxy?

In many cases, yes. PumaCRETE urethane cement can be applied over properly prepared existing floors including brick, quarry tile, and sound epoxy — eliminating costly demolition and reducing project downtime. Our applicators evaluate substrate condition and may recommend grinding, scarification, or selective removal to ensure long-term bond.

Specify the Right Urethane Cement Flooring System

Talk to a PumaCRETE specialist about your industrial flooring project. We'll help you specify the right urethane concrete system, connect you with a certified applicator in your area, and provide pricing within one business day.

857.226.8247

Ready to Find a Certified Installer Near You?

PumaCRETE's nationwide network of factory-certified applicators is ready to help with your industrial flooring project. Tell us about your facility, floor type, and location — we'll connect you with the right solution.

"With a tradition of quality and durability, we have over 30 years of experience serving the needs of our customers -- we have the experience you can rely on!"

urethane and epoxy flooring in manufacturing plant.